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Tension Controllers from Montalvo

Montalvo manufactures a wide range of tension controllers that are easy to install, set up and operate with a wide range of features to make your process more productive. Montalvo’s Set It and Forget Technology ensures your spending less time worrying about your process and more time being profitable.

S4 Tension Controller

The easiest controller in the industry to set up, calibrate, and operate while still offering a full range of features designed to make your process more productive. Performance & ease combined to maximize your profitability.

U4 Open Loop-Diameter Based Tension Controller

The U4 brings advanced features (typically found only in closed-loop control systems) such as soft start, anti-coast, and taper tension, to open loop tension control. Compatible with a variety of inputs, the U4 ensures accurate tension control from full roll to core in open loop control systems.

TSC™ – Torque Sensing Control System

For the first time ever in an open loop control system, you get a precise, reliable tension reference that operators can use to ensure consistent, high quality production runs. This is accomplished by continuously measuring the torque of the brake with our unique torque sensors TS1 and TS2.

Z4-UL Unwind Load Cell Tension Controller 

A superb closed loop controlller with web tension feedback from load cells that provide optimum web tension. It has a wide range of features and settings to maximize your processing capabilities.

Z4-NL Nip Load Cell Tension Controller

Designed for nip/intermediate tension zones utilizing load cell feedback for tension measurement with a full range of functions and features to maximize your process capabilities. It has precise calibration for a constant and even web tension.

Z4-RL Rewind Load Cell Tension Controller

Designed for rewind tension zones utilizing load cell feedback for tension measurement with a full range of functions and features to maximize your process capabilities.

Z4-UI Unwind Dancer Tension Controller with Tension Indication

Designed for unwind tension zones utilizing dancer arm feedback and load cell feedback to give you the best of both worlds and maximize your capability and productivity. This is the optimal way to control web tension.

Z4-UD Unwind Dancer Tension Controller 

Designed for unwind tension zones utilizing dancer arm feedback for tension measurement with a full range of functions and features specific to dancers to maximize your process capabilities.